Do you know the manufacturing process of clutch plates?

The clutch is located in the flywheel housing between the engine and the gearbox. The clutch assembly is fixed on the rear plane of the flywheel with screws. The output shaft of the clutch is the input shaft of the gearbox. During the running of the car, the driver can step on or release the clutch pedal as needed to temporarily separate and gradually engage the engine and the gearbox to cut off or transfer the power input by the engine to the transmission. Clutches are a common component in mechanical transmissions, which can disengage or engage the transmission system at any time. The basic requirements are: stable joint, rapid and thorough separation; easy adjustment and repair; small outline size; small quality; good abrasion resistance and sufficient heat dissipation capacity; easy operation and labor-saving, commonly used are tooth-embedded and Two types of friction.

JAC Clutch Plate is a composite material with friction as its main function and structural performance requirements. Automotive friction materials are mainly used to manufacture brake friction plates and clutch plates. These friction materials mainly use asbestos-based friction materials. With the increasing requirements for environmental protection and safety, semi-metallic friction materials, composite fiber friction materials, and ceramic fiber friction materials have gradually appeared.

Since friction materials are mainly used for manufacturing brake system and transmission system components in automobiles, a sufficiently high and stable the friction coefficient and good abrasion resistance are required.

As a JAC Engine Hood Manufacturer China, tell you about the manufacturing process of clutch discs

(1) Adopting the calendering process. Brief description of the process flow: the non-asbestos fiber thread is impregnated in resin and then impregnated in glue. After drying, the non-asbestos fiber thread is calendered and pasted. After being slivered and wound, it is hot-pressed to form a further heat treatment. After grinding, the dust mark is removed. Finally, inspect the packaging.

(2) Adopting impregnation drying tower technology. Brief description of the process: First, the non-asbestos fiber thread is impregnated in resin and glue and dried. Then, it is wound, hot-pressed, and further heat-treated. After grinding, the dust mark is removed. Finally, inspect the packaging.

Material selection and characteristics

JINBEI Clutch Release Bearing

The clutch plate is a very important part of the clutch of drive trains such as automobiles and tractors. It must have a high and stable friction coefficient and good wear resistance. For the friction characteristics of clutch plates, many studies have been carried out at home and abroad. However, for the primary and secondary relationships of the pressure (P), speed (V), temperature (T), and a number of revolutions (t) that affect its friction characteristics, the interaction between them, and what is their function with friction characteristics The relationship and test accuracy are inconclusive.

Friction materials are the key factors that determine the performance of vehicles and mechanical clutch assemblies and brakes. In the process of transmission and braking, the following technical requirements should be mainly met: first, there should be a suitable and stable friction coefficient; second, good resistance Abrasiveness, and should also have good mechanical strength and physical properties; finally, there must be a high combination of smoothness and comfort. Our company also has JINBEI Clutch Release Bearing on sale, welcome to consult.